Tesla is recalling a small number of 2024 and 2025 Model S and Model X electric vehicles because their driver’s-side airbags could tear during deployment—increasing the risk of injury to vehicle occupants.
The recall includes just 294 vehicles manufactured in a short window—Nov. 6 to Nov. 27, 2024. These vehicles may have received airbags that were damaged due to an assembly error by the supplier, according to the NHTSA.
2024 Tesla Model X
In combination with other factors—a deep fold in the airbag and positioning of the windshield heat diffuser—this could cause the airbag to tear when it inflates. A torn airbag may not perform properly during a crash, presenting a greater risk of injury, the NHTSA noted.
Tesla was made aware of this issue by the supplier, which discovered it during acceptance testing of airbags. The automaker told the NHTSA that it is not aware of any crashes, fatalities or injuries related to this issue, or any related warranty claims.
2024 Tesla Model S. – Courtesy of Tesla, Inc.
Tesla service centers will replace the airbag assembly free of charge. Tesla expects to mail owner notification letters on Feb. 21. Owners can also contact the automaker’s customer service department at 1-877-798-3752 for more information. Tesla’s reference number for this recall is SB-24-20-001.
Because it involves hardware, this recall can’t be addressed with a software update, as many Tesla recalls have been. Hardware-related recalls have become more common for the automaker thanks to the problem-plagued Cybertruck. It’s sold well in the U.S., but that couldn’t offset an overall decline in Tesla sales in 2024, on a global scale, after years of persistent double-digit gains.