Lighting a gas grill, getting an ultrasound, using an ultrasonic toothbrush — these actions involve the use of materials that can translate an electric voltage into a change in shape and vice versa.
Known as piezoelectricity, the ability to trade between mechanical stress and electric charge can be harnessed widely in capacitors, actuators, transducers and sensors like accelerometers and gyroscopes for next-generation electronics. However, integrating these materials into miniaturized systems has been difficult due to the tendency of electromechanically active materials to — at the submicrometer scale, when the thickness is just a few millionths of an inch — get “clamped” down by the material they are attached to, which significantly dials down their performance.
Rice University researchers and collaborators at the University of California, Berkeley have found that a class of electromechanically active materials called antiferroelectrics may hold the key to overcoming performance limitations due to clamping in miniaturized electromechanical systems. A new study published in Nature Materials reports that a model antiferroelectric system, lead zirconate (PbZrO3), produces an electromechanical response that can be up to five times greater than that of conventional piezoelectric materials even in films that are only 100 nanometers (or 4 millionths of an inch) thick.
“We’ve been using piezoelectric materials for decades,” said Rice materials scientist Lane Martin, who is the corresponding author on the study. “Recently there has been a strong motivation to further integrate these materials into new types of devices that are very small — as you would want to do for, say, a microchip that goes inside your phone or computer. The problem is that these materials are typically just less usable at these small scales.”
According to current industry standards, a material is considered to have very good electromechanical performance if it can undergo a 1% change in shape — or strain — in response to an electric field. For an object that measures 100 inches in length, for instance, getting 1 inch longer or shorter represents 1% strain.
“From a materials science perspective, this is a significant response, since most hard materials can only change by a fraction of a percent,” said Martin, the Robert A. Welch Professor, professor of materials science and nanoengineering and director of the Rice Advanced Materials Institute.
When conventional piezoelectric materials are scaled down to systems less than a micrometer (1,000 nanometers) in size, their performance generally deteriorates significantly due to the interference of the substrate, which dampens their ability to change shape in response to electric field or, conversely, to generate voltage in response to a change in shape.
According to Martin, if electromechanical performance were rated on a scale of 1-10 — where 1 is lowest performance and 10 is the industry standard of 1% strain — then clamping is typically expected to bring conventional piezoelectrics’ electromechanical response down from a 10 to the 1-4 range.
“To understand how clamping impacts motion, first picture being in a middle seat on an airplane with no one on either side of you — you’d be free to adjust your position if you get uncomfortable, overheated, etc.,” Martin said. “Now picture the same scenario, except now you’re seated between two huge offensive linemen from Rice’s football team. You’d be ‘clamped’ between them such that you really couldn’t meaningfully adjust your position in response to a stimulus.”
The researchers wanted to understand how very thin films of antiferroelectrics — a class of materials that remained understudied until recently due to a lack of access to “model” versions of the materials and to their complex structure and properties — changed their shape in response to voltage and whether they were likewise susceptible to clamping.
First, they grew thin films of the model antiferroelectric material PbZrO 3 with very careful control of the material thickness, quality and orientation. Next, they performed an array of electrical and electromechanical measurements to quantify the responses of the thin films to applied electric voltage.
“We found the response was considerably larger in the thin films of antiferroelectric material than what is achieved in similar geometries of traditional materials,” said Hao Pan, a postdoctoral researcher in Martin’s research group and lead author on the study.
Measuring shape change at such small scales was not an easy feat. In fact, optimizing the measurement setup required so much labor the researchers documented the process in a separate publication.
“With the perfected measurement setup, we can get a resolution of two picometers — that’s about a thousandth of a nanometer,” Pan said. “But just showing that a shape change happened doesn’t mean we understand what’s going on, so we had to explain it. This was one of the first studies to reveal the mechanisms behind this high performance.”
With support from their collaborators at the Massachusetts Institute of Technology, the researchers used a state-of-the-art transmission electron microscope to observe the nanoscale material shapeshift with atomic resolution in real time.
“In other words, we watched the electromechanical actuation as it was happening, so we could see the mechanism for the large shape changes,” Martin said. “What we found was that there is an electric voltage-induced change in the crystal structure of the material, which is like the fundamental building unit or single type of Lego block from which the material is built. In this case, that Lego block gets reversibly stretched with applied electric voltage, giving us a big electromechanical response.”
Surprisingly, the researchers found that not only does clamping not interfere with material performance, but it in fact enhances it. Together with collaborators at Lawrence Berkeley National Laboratory and Dartmouth College, they recreated the material computationally in order to get another view of how the clamping affects the actuation under applied electric voltage.
“Our results are the culmination of years of work on related materials, including the development of new techniques to probe them,” Martin said. “By figuring out how to make these thin materials work better, we’re hoping to enable the development of smaller and more powerful electromechanical devices or microelectromechanical systems (MEMS) — and even nanoelectromechanical systems (NEMS) — that use less energy and can do things we never thought possible before.”